Plastic packaging
Bubble film and bags, PE bags, shrink film, PE foam
Corrugated packaging solutions
We turn corrugated sheet into product-specific boxes, dividers and packaging systems that protect your product, make stacking easier and keep your supply chain efficient.
- 6 flute types from E to BCA
- FEFCO styles and product-specific design
- ESD-protective coating
- Two-colour and digital printing
Material and approach
Light, strong, recyclable
Corrugated board is a recyclable packaging material made by placing a fluted layer between flat paper layers, offering high strength relative to its weight.
We source corrugated sheets in a range of flute types and paper grades from selected suppliers, and turn them into product-specific packaging systems through structural design, cutting, printing and assembly processes.
This experience, built up since 1999, centres on solutions that call for engineering beyond standard boxes: the right board selection, the right structural design and a product-specific interior layout so that heavy and sensitive products are transported safely.
- Tip
- E flute
- Thickness
- ≈ 1,5 mm
- Typical use
- Fine, smooth surface with high print quality; boxes for small and light products.
- Tip
- B flute
- Thickness
- ≈ 3 mm
- Typical use
- Crush-resistant and versatile: product-specific boxes and dividers.
- Tip
- C flute
- Thickness
- ≈ 4 mm
- Typical use
- Higher stacking strength and shock absorption: shipping boxes.
- Tip
- EB double wall
- Thickness
- ≈ 4,5 mm
- Typical use
- High strength in a thin cross-section; printed and durable packaging.
- Tip
- BC double wall
- Thickness
- ≈ 7 mm
- Typical use
- Heavy and bulky products, high stacking; tray-and-lid systems.
- Tip
- BCA triple wall (7-layer)
- Thickness
- ≈ 12 mm
- Typical use
- Heavy loads: powertrain components, palletised and perimeter-reinforced packaging.
Solution groups
From boxes to heavy-duty systems
Each group is designed afresh to suit the product's dimensions, weight and shipping conditions.
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Product-specific boxes
Locking, lidded or windowed structures to suit the product's dimensions and shape; from FEFCO styles to original designs.
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Divider systems
Partitions shaped to the product's geometry so that several products are transported without touching each other.
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Tray-and-lid systems
Bottom tray, top lid and internal divider for large, flat parts such as doors, bonnets, glazing and boot lids.
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Heavy-duty and palletised packaging
Body and perimeter reinforcement made of BCA board; combined solutions with wooden pallets, edge protectors and lids.
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ESD-protective packaging
Packaging for electronic components and wiring harnesses made of board coated with a special paint that protects against electrostatic discharge.
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Spare parts and shipping packaging
Series-produced packaging that carries your brand identity and suits your warehouse and shelving layout.
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Printed packaging
Solutions that bring your corporate identity to your packaging, in series production and through digital printing.
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Request a quote
Can't find the structure you need?
Share your product's dimensions, weight and shipping conditions, and we will design a tailored structure together.
Technical capabilities
From board to finished packaging
Project-specific values, determined together with the product's load, shipping conditions and quantity.
- Flute types
- E · B · C · EB · BC · BCA Single wall: E, B, C · Double wall: EB, BC · Triple wall (7-layer): BCA
- Board grade
- Kraft, test liner and fluting Board combinations selected according to the product's load and conditions of use
- Packaging types
- FEFCO standard styles and product-specific structural designs
- Joining
- Gluing, stitching, interlocking
- Printing
- Two-colour printing in series production Full-colour digital printing with no limit on the number of colours · RAL and Pantone colour matching
- Surface treatments
- ESD-protective paint coating PE foam lamination
- Complementary components
- PE foam inserts Wooden pallets and edge protectors
Application examples
Systems shaped around the product
A selection of the corrugated packaging we have developed, from lighting units and body panels to battery modules and spare parts.
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Headlight packaging
With product-shaped dividers, each headlight is carried in its own slot.
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Bonnet tray-and-lid system
One-piece tray and lid for body panels with large, sensitive surfaces.
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Battery module packaging
Tray-and-lid system with layered internal supports for energy storage modules.
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Container loading plan
Packaging dimensions are designed together with the container and pallet layout.
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Spare parts packaging
Numbered, layered module structure for a large number of parts.
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Palletised heavy-part packaging
For large, heavy parts, with a wooden pallet and a foam support frame.
From analysis to series production
Our packaging engineering process-
01
Analysis
The product's dimensions, weight, stacking height and shipping conditions are assessed.
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02
Structural design
The board and flute type are selected; the outer packaging and interior layout are modelled in 3D.
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03
Prototype
Produced without a die using digital cutting and tested with the actual product.
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04
Series production
The approved prototype moves into series production with the same board and dimensions.
Frequently asked questions
Common questions
Our engineering team recommends the flute type after assessing the product's weight, stacking height and shipping distance. As a general guide, E or B flute is preferred for light and printed packaging, C or BC flute for general shipping packaging, and seven-layer BCA board for heavy-duty applications.
An image of the product and its approximate dimensions are usually enough to prepare the first design proposal. Sharing a technical drawing or 3D data (STEP, etc.) speeds up the design process and makes it more accurate. Where possible, we also recommend sending us a sample of the product for prototype testing.
Prototype lead time varies from project to project depending on the product's structure and the complexity of the packaging. Because we produce corrugated prototypes on our digital cutting equipment without the need for a cutting die, this time is significantly shorter. We share a project-specific schedule with you once we have assessed your request.
Yes. By coating the surface of corrugated sheets with a special paint that protects against electrostatic discharge, we produce ESD-protective box and divider systems for electronic components that are sensitive to static electricity.
Yes. The outer packaging, divider system, PE foam, bubble film and bags are designed by the same engineering team to fit together, and delivered in a single shipment.
Yes. Our corrugated packaging can be recycled in the paper waste stream.
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Digital printing
Digitally printed boxes and display stands
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Complementary products
Tape, edge protectors, pallets, VCI bags, paper strapping
Let us determine the most suitable board and structural design for your product together
Share an image, the dimensions or a technical drawing of your product; our engineering team will prepare a proposal for the board, flute type and interior layout, and our sales team will send you a quote.
Product catalogue